The automatic screw locking machine is an automatic equipment used to replace manual screwing, but in the process of screwing, it often encounters leaky locks, sliding teeth and floating locks, so how to avoid these situations with automatic screw locking machines?
There is a "541 law" in the industry, that is, 50% and 40% of the torque applied to tighten a screw are used to overcome the friction in the bolt head and thread pair, respectively, and only 10% is converted into the clamping force of the bolt. Based on the above reasons, Zhongweixing has endowed SCARA screw machine with functions such as torque control, torque data collection, tightening process detection, etc., and has done a lot of targeted development in the convenience and humanization of software operation.
1. In the main interface, the torque, angle, process, condition monitoring and other information in the locking process are visualized in real time;
2. Support two process types of new tightening and disassembly, set the number of screws and starting point and other parameters, you can detect the tightening position and tightening time, and improve the yield of the product;
3. The detailed setting interface of process parameters is divided into wire recognition, locking, rotation, reverse dismantling and relocking, if it is a simple process scenario, only simple parameter settings are required;
4. The current monitoring is accurate to milliampere, and the peak value display of forward and reverse is provided at the same time. The time period is accurate to 0.1s. The user can intuitively check whether each screw is abnormal during the locking process. All-scenario locking solution
At present, Zhongwei Xingneng has developed an overall locking and attachment integration scheme, including actuator (SCARA screw machine), locking mechanism (electric batch), vision system, control system, tooling fixture, man-machine interface, and machine, which has the characteristics of a flexible station, which can help the terminal quickly switch between different product lines and quickly use it to start production.
Zhongweixing SCARA screw machine is mainly divided into one-piece (PR5216) and three-shaft (PTR5512). The former can meet the needs of special processes, and can be customized in software, structure, and core components; The latter is general-purpose, reflecting the cost-effective advantage, you can choose to install a modular servo locking mechanism to achieve single/multi-station simultaneous locking, doubling the efficiency, and also support external connection and compatible with mainstream ordinary and intelligent electric batches, suitable for most application scenarios.
At the scene, Huang Chisen also shared four locking solutions, which users can choose according to different application scenarios.
