Today, the Shanghai Municipal Commission of Economy and Information Technology issued the list of the first 10 benchmark intelligent factories in Shanghai, STEP robot super factory was selected, which is the first 20 intelligent factories in Shanghai in 2020 and the Ministry of Industry and Information Technology intelligent manufacturing pilot demonstration factory in 2021, STEP robot super factory intelligent manufacturing level has been recognized again.
Since the official operation of STEP robot super factory in 2020, after more than 2 years of operation, it has gradually shown the results of intelligent manufacturing.
The high level of project automation improves product quality and delivery capacity. The project uses robot, AGV, three-dimensional warehouse, sorting system and other automatic systems to replace manual participation in the whole process of robot manufacturing. After it is put into actual operation, product yield and delivery cycle are guaranteed. In terms of process design, the production preparation time is reduced by 30 minutes per time. Different structure models can be co-line production, fast switching, and the production efficiency is increased by 20%. In terms of planning and scheduling, the number of logistics personnel was reduced from 6 to 3, the number of planning personnel was reduced from 2 to 1, and the corresponding operating personnel was reduced by 50%; In terms of production operations, the number of operators was reduced from 6 to 2, the production efficiency was increased by 50%, and the product pass-through rate was increased by 20%.
STEP Smart Factory
The high level of digitalization and intelligence of the project not only provides guarantee for automatic production, but also improves the cost control ability. EMES (Manufacturing Management System), WMS (warehouse Management system), SRM (supplier management system), CRM (Sales management system) and other software systems are applied to cooperate with each other to connect the supply chain, production and manufacturing, marketing and sales, and build an intelligent manufacturing system of STEP robot super factory. So that customers, factories, suppliers between the information flow, logistics to achieve a comprehensive connection, with a high level of automation, intelligent, digital technology to empower robot manufacturing.
The project has completed the Intelligent Manufacturing Capacity Maturity Evaluation Report according to the national standard, and the maturity level is level 4. The maturity model of intelligent manufacturing capability comprehensively evaluates the development level of digitalization, networking and intelligence of enterprises from low to high scores. They are level 1 for process management (planning level), Level 2 for digital transformation (specification level), level 3 for network integration (integration level), level 4 for intelligent production (optimization level), and level 5 for industrial chain innovation (leading level).
Shanghai benchmark intelligent factory is the Shanghai Economic and Information Technology Commission on the basis of national intelligent factory, Shanghai 100 intelligent factory, recommended by all districts, expert preliminary evaluation, on-site evaluation, defense evaluation and list publicity and other aspects, selected 10 benchmark intelligent factory in Shanghai, is the specific measures of Shanghai to fully implement the intelligent factory pilot plan, will be guided by the benchmark, We will promote deeper integration of the digital economy and the real economy.
In the next STEP, based on the benchmark intelligent factory in Shanghai, STEP will further strengthen automation, digitalization and intelligent transformation, lead the innovation of the industrial chain, and empower the manufacturing industry to develop to a high level.