The transmission structure of the high-speed toothbrush tufting machine is composed of a main drive shaft and four servo drive shaft systems. The four servo axes are horizontal X axis, vertical Y axis, hair changing Z axis and rotating A axis. The XY two-axis coordinates determine the position of the toothbrush hole, the A-axis plays the role of changing to the next toothbrush, Brush Machine and the Z-axis plays the role of changing the toothbrush coat color.
When the spindle motor (controlled by the inverter) runs, the four electronically controlled servo axes run accordingly. When the spindle stops, the remaining four axes stop accordingly. The rotation speed of the main shaft determines the speed of the hair transplantation. The four servo axes respond to the coordinated drive, Brush Machine otherwise hair removal or uneven hair will occur.
In order to avoid the above problems, you should pay attention to the following problems when operating the high-speed tufting machine: When the machine is started, please do not open the right door of the fuselage to avoid clothing and other objects from getting caught in the belt. Do not reach into the machine that has been started. Do not drop tools or brush handles and other objects into the running machine to avoid damage to the parts caused by the impact of the tufting head or shaving knife. If the parts are worn, please replace them as soon as possible to avoid damage to other parts or poor quality products. Pay attention to the cleaning, maintenance and lubrication of the machine. The fuel tank is filled with clean 46-48 # hydraulic oil. The oil cup of the intake filter pressure regulating valve should be filled with vapor mist oil from the air valve.
In addition, the working process of the high-speed tufting machine is as follows: action process: the clip grips the toothbrush handle from the Y axis direction → the clip is positioned 90 degrees to the Z axis direction → the platform drives the clip to do X, Y axis movement so that the bristles can be hit In the pores of the toothbrush head → the hair transplantation is completed, Brush Machine the clip rotates downward 90 degrees → the clip is released, and a toothbrush is processed. While starting and stopping at high speed, the smoothness and softness of the overall action is more prominent. Through the application of the self-made pulse S curve inside the PLC, the hole-hopping and hair-planting can be achieved, Brush Machine and when the hole-hopping is ensured, the machine is basically as stable as usual, and no obvious jitter will occur. Only by clearly knowing the working principle of the hair transplanter can we better grasp the speed and quality of the hair transplant.