At present, the welding technology, known as "industrial tailor", is increasingly integrated with industrial robots. Xinshida has mastered the core technology of autonomous robots. With accurate judgment and keen sense of the trend of welding industry, Xinshida is cooperating with a number of leading enterprises in the industry to jointly break through the technical difficulties of robot welding application and promote the continuous progress of the industry.
On October 28, the "2022 Welding Robot Technology and Application Summit" hosted by GAogong Robotics was held in Shenzhen. Mr. Ma Jiafeng, sales director of STEP Robotics, delivered a keynote speech with the theme of "Mastering Core technologies and Leading Market Segments", introducing STEP's technology accumulation and product advantages in the field of welding. We share the application results obtained by STEP, which is deeply rooted in the subsector of robot welding industry, and show the technical ability of enabling differentiated competition of our partners.
As a technology-driven enterprise, STEP insists on high R&D investment, and is the earliest robot ontology manufacturer in China to master the full system of independent and forward research and development. It has fully mastered motion control, servo drive, software algorithm and ontology technology, and established a comprehensive technological lead. Under the support of the high-order dynamics algorithm, the whole series of welding robots solve the low speed jitter problem of welding robots by vibration suppression, path feedforward, full parameter compensation and other technologies, and the operation is smoother and more smooth. Based on the new variable inertia and time optimal trajectory planning technology, the beat is increased by 30%.
In terms of ease of use of welding robots, STEP is also making efforts to polish its products to bring better user experience. After more than a year of exercise, STEP launched a new welding special teaching device, 58 physical keys, support blind exercise, greatly improve the efficiency of programming debugging; The welding robot special control cabinet adopts the integration design of drive control, the volume is greatly reduced, easy to integrate the installation, the communication function is more powerful, can be adapted to the mainstream power supply brand on the market; In terms of welding function package, STEP has developed more than ten mature arc welding software packages, with a large number of mature application cases for arc tracking, high-voltage position seeking, laser tracking, additional shaft collaborative welding, dual-machine collaboration and other functions. At the same time, for small-batch and multi-variety welding products with certain regularity in product structure and size, STEP can assist partners in directional development of parameterized programming instructional free solutions to form differentiated competitive advantages.
At the customer's site, these software packages can skillfully deal with various welding difficulties, to ensure the stable production of welding robots. At the scene of the xugong group, a tank welding, STEP to high pressure for the robot a hilt, electric arc tracking function, through the development of small current adaptive arc tracking function, solved the great error in the tank of compound plate, the orientation deviation, welding technical difficulties such as easy deformation process, successfully implemented 110 a tank, 3 mm galvanized sheet welding applications, since 2019, The customer has re-purchased several oil tank welding workstations, all of which are in stable welding production. In addition, in the construction machinery industry, based on high-precision external shaft collaborative technology, combined with stable high-voltage positioning and arc tracking functions, STEP assisted partners to deliver robot welding workstation projects for typical components such as boom, bucket rod, main platform, upper and lower frame, track beam and motor support. STEP took the lead in breaking through the "6+6" 12-axis high-precision interpolation linkage function, providing more flexible solutions for partners.
Step by step, STEP has never stopped to improve the welding product line. SA6/2000H, which is about to be launched, is equipped with a new high-order dynamic algorithm, the repetition accuracy is less than ±0.05mm, the beat is increased by 20%, the new mechanical design, the arm span is extended to 2010mm, the pipeline is built in, and it is more flexible. The development of this model is to consider the application needs of the auto parts industry. The prototype has been delivered to several auto parts factories for testing and use, fully meeting the application needs of high tempo, high precision and high stability of this industry, and will become a sharp tool for STEP to show its talents in this industry.
In terms of potential industry applications, Ma Jiafeng pointed out that the power tower, construction steel structure and other industries have a vast market, which is a blue ocean market to be further developed. As a pioneer, STEP has completed its strategic layout in advance and achieved market leadership. In particular, parameterization programming and 3D visual-guided intelligent welding system have greatly expanded the application boundary of welding robots and solved the heavy welding production. In the future, STEP will continue to work with partners in the industry segmentation, break through more welding technical difficulties, incubate more competitive welding solutions, empower partners, and jointly promote the progress and development of domestic robot welding industry.